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Technical scenario: new retrofit and refurbishment of existing installations installation

From requirement definition to commissioning of a new retrofit and refurbishment of existing installations installation, and the decisions that matter most.

Studio illuminotecnico con planimetria, ottiche e simulazione della luce
Studio illuminotecnico con planimetria, ottiche e simulazione della luce. Immagine illustrativa generata con AI.

Overview

In a new installation constraints are fewer and decisions weigh more: geometry, optics selection and control architecture are fixed once. Most projects do not start from scratch: they work on existing installations, with poles, lines and constraints already in place. This methodological scenario reconstructs the typical design path of a new retrofit and refurbishment of existing installations installation.

Applicable standards

The regulatory reference for retrofit and refurbishment of existing installations is not a single document but a coordinated set of standards covering performance, safety and environmental impact. In design practice the following documents drive the main choices.

  • EN 13201 / EN 12464 — performance requirements to be met.
  • IEC 60364 — verification of the existing electrical installation.
  • Italian CAM for lighting — constraints in public projects.

Defining requirements

The first decision concerns the performance level to be achieved and the standard it derives from. This is where both over-sizing — paid for over the whole installation life in energy and maintenance — and under-sizing, which surfaces at commissioning, are avoided. The requirement must be written with its reference condition: value, calculation surface or plane, and point in the installation life.

Geometry and optics selection

In a new installation geometry is a design variable, not a constraint: spacings, heights and aiming can be optimised together with the photometric distribution. Optics must be selected on real geometry, not on typical layouts. Generic distributions applied to particular geometries produce insufficient uniformity even when average values are met.

The approach that gives the best results in retrofit and refurbishment of existing installations combines detailed asset survey with a record per light point and structural checks on supports and a lighting design proving compliance with the required classes, assessing alternatives on annual consumption rather than installed power.

Control and commissioning

The control architecture must be decided at design stage, not added later: wiring, addressing and protocols affect conduits and switchboards. Choosing open protocols preserves freedom of action in later years and avoids being tied to a single supplier for every change.

Commissioning closes the path: agreed protocol, measurement points defined on plan, declared instrumentation, written tolerances. The same information is needed, years later, to check whether the installation is still within requirements.

Recurring critical points

The difficulties that most often emerge in retrofit and refurbishment of existing installations projects are not about product selection, but about defining requirements and verifying results.

  • Assessing the real condition of poles, lines and boards before replacing luminaires.
  • Avoiding energy savings that mask a failure to meet standards.
  • Scheduling works to reduce disruption for residents and users.

Design approach

An orderly method drastically reduces variations during works and disputes at commissioning. Three choices make the difference from the earliest stages.

  • Detailed asset survey with a record per light point and structural checks on supports.
  • A lighting design proving compliance with the required classes.
  • Functional lots by homogeneous area with progressive commissioning.

Parameters to verify

  • Asset survey — good practice — record per light point
  • Compliance check — EN 13201 / 12464 — classes and requirements achieved
  • Electrical condition — IEC 60364 — boards, protection, leakage
  • CAM requirements — Italian CAM — mandatory in public works

Most frequent mistakes

Non-conformities found at commissioning almost always come from three causes: requirements not declared or declared without a reference standard, calculation run on idealised geometry, and an optimistic maintenance factor. All three can be avoided at zero cost during design.

Key takeaways

A retrofit and refurbishment of existing installations project holds up over time when requirements are declared, the calculation reproduces real conditions and on-site verification follows an agreed protocol. Component selection matters, but comes later: without measurable requirements even the best product delivers a result that cannot be demonstrated. Centro Studi Lumeitalia makes its technical office available to review requirements and design checks.

Methodological note: This content is written for technical information purposes by Centro Studi Lumeitalia and does not replace the lighting design or a full reading of the standards cited. Applicable performance values are those of the standards in force at design time.

Domande frequenti

Is a retrofit enough to be compliant?+

No: replacing the luminaire improves efficiency, but compliance depends on the overall lighting result, verified by calculation.

When should poles be replaced too?+

When structural checks reveal corrosion, or when the existing geometry cannot achieve the required class.

Where should a retrofit and refurbishment of existing installations project start?+

From a written definition of performance requirements and verification conditions: this step drives every later choice and makes the result either disputable or defensible at commissioning.

Which documents should be requested from the supplier?+

Photometric files of the proposed luminaires, declaration of conformity, lifetime data declared per IES LM-80 with its conditions, the maintenance schedule and warranty terms.