Lumeitalia
The items that make up the real cost of a retrofit and refurbishment of existing installations installation beyond the purchase price.
The purchase price is a minority share of the total cost of a lighting installation over its service life. Most projects do not start from scratch: they work on existing installations, with poles, lines and constraints already in place. This contribution breaks down life-cycle cost items for retrofit and refurbishment of existing installations and shows how to compare alternatives.
The regulatory reference for retrofit and refurbishment of existing installations is not a single document but a coordinated set of standards covering performance, safety and environmental impact. In design practice the following documents drive the main choices.
Total cost consists of: supply, installation, energy consumed over the service life, planned maintenance, corrective maintenance, access costs to the luminaires, end-of-life disposal. In hard-to-reach installations the access item can exceed the cost of the replaced luminaire, and this radically changes the comparison between alternatives.
The comparison requires a declared time horizon, explicit assumptions on operating hours and energy cost, and the same maintenance policy applied to all options. Changing a single assumption between alternatives makes the comparison meaningless. Assumptions must be written next to the results, because that is what will be discussed.
In retrofit and refurbishment of existing installations, indirect costs of unavailability must also be considered: a maintenance operation requiring activity to stop carries a cost that rarely appears in economic comparisons, although it is often the most relevant item.
Life-cycle cost can be used as an award criterion only if the formula, assumptions and data required from bidders are stated in the tender documents. A generic formula produces non-comparable bids and appeals. A simple model with few verifiable variables is preferable to a sophisticated one based on data nobody can check.
The difficulties that most often emerge in retrofit and refurbishment of existing installations projects are not about product selection, but about defining requirements and verifying results.
An orderly method drastically reduces variations during works and disputes at commissioning. Three choices make the difference from the earliest stages.
Non-conformities found at commissioning almost always come from three causes: requirements not declared or declared without a reference standard, calculation run on idealised geometry, and an optimistic maintenance factor. All three can be avoided at zero cost during design.
A retrofit and refurbishment of existing installations project holds up over time when requirements are declared, the calculation reproduces real conditions and on-site verification follows an agreed protocol. Component selection matters, but comes later: without measurable requirements even the best product delivers a result that cannot be demonstrated. Centro Studi Lumeitalia makes its technical office available to review requirements and design checks.
Methodological note: This content is written for technical information purposes by Centro Studi Lumeitalia and does not replace the lighting design or a full reading of the standards cited. Applicable performance values are those of the standards in force at design time.
No: replacing the luminaire improves efficiency, but compliance depends on the overall lighting result, verified by calculation.
When structural checks reveal corrosion, or when the existing geometry cannot achieve the required class.
From a written definition of performance requirements and verification conditions: this step drives every later choice and makes the result either disputable or defensible at commissioning.
Photometric files of the proposed luminaires, declaration of conformity, lifetime data declared per IES LM-80 with its conditions, the maintenance schedule and warranty terms.
